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POWERWAGON

™

Safety & Operating Instructions 15

Replacing the Brake Pads

If the DR

POWERWAGON

™

rolls on slopes when the brake is set, and you have tried

adjusting the brake (page 14), the brake pads probably need to be replaced.

Tools needed:

• 1/2" or adjustable wrench

• (2) 3/8" box, open-end or socket wrenches

• Allen wrench set

• brake pads, set of two (part #110801)

WARNING: Always disconnect the spark plug wire before servicing your machine.

1. Find a level area to work. The parking brake should NOT be engaged. Chock the wheels so the

machine can not move.

2. Locate the brake caliper at the right front

of the machine (Figures 27 & 30).

Remove the two mounting bolts on the

caliper with a 3/8" wrench (Figure 30),

then carefully remove the caliper

(Figure 31).

Note: The caliper contains four small

parts: the brake pad, the backing plate

and two small actuator pins. As you let

the caliper hang from its attaching

hardware, keep track of these parts—they

could fall out.

Clean away any debris from the caliper

and associated parts.

3. Pull the brake disk off the spline shaft and

remove the old brake pad from behind the

disk (Figure 31). Replace it with one of

the new pads, then reinstall the brake disk.

4. Put the second new brake pad on the

caliper, then reinstall the assembly. Make

sure the brake arm is in the upright

position and the recessed cut-out on the

caliper is facing up with the nameplate to

the front. Reinstall the two caliper bolts

being careful not to over tighten them.

5. Test the brake: With the machine on a

level surface, set the parking brake and put

the machine in neutral. If the brake does

not engage or hold, tighten the brake adjustment nut 1/4 turn with a 1/2" wrench (see page 14).

Note: Check the parking brake periodically and adjust as needed.

Figure 30

Figure 31

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